{"id":5406,"date":"2025-04-07T14:34:30","date_gmt":"2025-04-07T06:34:30","guid":{"rendered":"https:\/\/uniasen.com\/?p=5406"},"modified":"2025-04-07T14:34:30","modified_gmt":"2025-04-07T06:34:30","slug":"differences-between-erw-and-lsaw-steel-pipe","status":"publish","type":"post","link":"https:\/\/uniasen.com\/tr\/blog\/erw-ve-lsaw-celi\u0307k-boru-arasindaki\u0307-farklar\/","title":{"rendered":"ERW ve LSAW \u00c7elik Boru Aras\u0131ndaki Farklar"},"content":{"rendered":"

\"ERW<\/p>\n

Sekt\u00f6rde en yayg\u0131n olarak g\u00f6r\u00fclen borulardan biri d\u00fcz diki\u015fli kaynakl\u0131 borudur. Bu \u00e7elik borular\u0131 imal etmek i\u00e7in \u00e7e\u015fitli \u00fcretim s\u00fcre\u00e7leri kullan\u0131l\u0131r. Bu nedenle farkl\u0131 \u00f6zelliklere, boyutlara ve uygulamalara sahiptirler. Bug\u00fcn, \u00e7elik boru imalat\u0131n\u0131n iki \u00f6nemli tekni\u011fini derinlemesine tart\u0131\u015faca\u011f\u0131z. ERW olarak da bilinen y\u00fcksek frekansl\u0131 diren\u00e7 kayna\u011f\u0131ndan bahsediyoruz. Di\u011fer teknik olan Boyuna Tozalt\u0131 Kayna\u011f\u0131 da \u00e7e\u015fitli uygulamalar i\u00e7in \u00e7ok \u00f6nemlidir.<\/p>\n

 <\/p>\n

ERW \u00c7elik Borular<\/b><\/strong><\/h2>\n

Elektrik diren\u00e7 kaynakl\u0131 borular\u0131n yap\u0131m\u0131nda kullan\u0131lan ana hammadde \u00e7elik bobinlerdir. \u0130lk olarak, 'U' \u015fekli vermek i\u00e7in kenar frezeleme i\u015flemine tabi tutulur. Daha sonra, silindirik olarak \u015fekillendirmek i\u00e7in bir silindirin i\u00e7ine yerle\u015ftirilir. Daha sonra kal\u0131plarla preslenerek uygun \u00e7apa getirilir. Boru \u00fcretim hatt\u0131 bir elektrik diren\u00e7 kaynak makinesi i\u00e7erir. Boruyu uzunlamas\u0131na kaynak yapar ve bir freze aleti fazla kaynak malzemesini \u00e7\u0131kar\u0131r.<\/p>\n

ERW boru \u00fcretimi termal eritme veya ek kaynak malzemeleri i\u00e7ermez. Nihai \u00fcr\u00fcn\u00fcn bile\u015fiminin ana malzeme ile ayn\u0131 olmas\u0131n\u0131 sa\u011flar. Kaynak i\u015fleminden sonra \u00e7elik borular, i\u00e7 ve d\u0131\u015f gerilim toleranslar\u0131n\u0131 art\u0131rmak i\u00e7in tavlama i\u015flemine tabi tutulur. ERW borular\u0131 \u00e7e\u015fitli mekanik \u00f6zellikler sunar.<\/p>\n

 <\/p>\n

LSAW \u00c7elik Borular<\/b><\/strong><\/h2>\n

LSAW ve ERW borular\u0131 aras\u0131ndaki temel farklardan biri hammaddedir. LSAW (Boyuna Tozalt\u0131 Kayna\u011f\u0131) borular\u0131nda \u00e7elik kangal yerine \u00e7elik plakalar kullan\u0131l\u0131r. Boyuna tozalt\u0131 kayna\u011f\u0131 b\u00fcy\u00fck \u00e7apl\u0131 borular \u00fcretir. ERW imalat\u0131 benzer sonu\u00e7lar elde edemez. LSAW imalat\u0131nda, \u00e7elik plakalar gerekli \u00e7apa g\u00f6re uzunlamas\u0131na birbirine yap\u0131\u015ft\u0131r\u0131l\u0131r. Daha sonra dolgu malzemesi ile kaynak yap\u0131l\u0131r.<\/p>\n

LSAW boru imalat\u0131 kaynak i\u00e7in birden fazla tel gerektirse de, \u00fcretilen \u0131s\u0131 \u00e7ok k\u00fc\u00e7\u00fckt\u00fcr. Sonu\u00e7ta, \u0131s\u0131 borunun yaln\u0131zca \u00e7ok k\u00fc\u00e7\u00fck bir k\u0131sm\u0131n\u0131 etkiler. LSAW borular\u0131n \u00fcretim s\u00fcreci, iyi bir i\u00e7 ve d\u0131\u015f gerilim tolerans\u0131 sa\u011flar. Bu nedenle, LSAW borular\u0131 ultrasonik dalgalarla 100% kusur tespitine ula\u015f\u0131r. Daha pahal\u0131 hammadde ve \u00fcretim nedeniyle, LSAW borular ERW borulardan daha pahal\u0131d\u0131r. \u00d6zel kullan\u0131m durumlar\u0131 i\u00e7in tercih edilirler.<\/p>\n

 <\/p>\n

Hammadde ve \u00dcretim Kapasitesinde Nas\u0131l Farkl\u0131la\u015f\u0131yorlar?<\/b><\/strong><\/h2>\n

ERW \u00e7elik borular\u0131n birincil hammaddesi s\u0131cak haddelenmi\u015f \u00e7elik bobinlerdir. LSAW borular\u0131 s\u0131cak haddelenmi\u015f \u00e7elik plakalar gerektirir. Bu farkl\u0131l\u0131klar, farkl\u0131 \u00fcretim y\u00f6ntemlerine ve fabrika \u00e7\u0131kt\u0131lar\u0131na yol a\u00e7ar. \u00c7elik kangallar\u0131n bir montaj hatt\u0131nda manip\u00fcle edilmesi kolay oldu\u011fundan, ERW \u00e7elik borular h\u0131zl\u0131 ve verimli bir \u015fekilde \u00fcretilebilir. ERW borular\u0131n ortalama \u00fcretim verimlili\u011fi dakikada 12 metredir. Duvar kal\u0131nl\u0131\u011f\u0131 i\u00e7in \u00fcst s\u0131n\u0131r 25 mm, maksimum \u00e7ap ise 660 mm'dir.<\/p>\n

S\u0131cak haddelenmi\u015f \u00e7elik plakalar daha kal\u0131n ve daha g\u00fc\u00e7l\u00fc oldu\u011fundan, bir montaj hatt\u0131nda \u00fcretilemezler. LSAW borular\u0131, bir boru bo\u015flu\u011funda veya \u015fekillendirme cihaz\u0131nda y\u00fcksek g\u00fc\u00e7l\u00fc presler kullan\u0131larak \u00fcretilir. LSAW \u00e7elik borular, ERW borulara g\u00f6re daha fazla boyutsal gereksinimi kar\u015f\u0131layabilir. LSAW boru kal\u0131nl\u0131\u011f\u0131 i\u00e7in \u00fcst s\u0131n\u0131r 40 mm'dir ve maksimum boru \u00e7ap\u0131 1422 mm'dir. LSAW boru \u00fcretimi dakikada yakla\u015f\u0131k 4 metre ortalama h\u0131za sahiptir. LSAW'daki farkl\u0131 metal \u015fekillendirme y\u00f6ntemleri UOE, JCOE ve HME'dir.<\/p>\n

 <\/p>\n

Kaynak Tekniklerindeki Farkl\u0131l\u0131klar<\/b><\/strong><\/h2>\n

ERW ve LSAW borular\u0131 farkl\u0131 teknikler kullan\u0131larak kaynaklan\u0131r. LSAW i\u00e7in \u00e7e\u015fitli \u015fekillendirme y\u00f6ntemleri UOE, JCOE ve HME'dir. UOE kal\u0131plamada boru i\u00e7 ve d\u0131\u015f kayna\u011fa tabi tutulur. JCOE y\u00f6nteminde boru \u00f6n kaynak ve so\u011fuk genle\u015fmeye tabi tutulur. HME \u00e7elik borular \"C-C-O\" ya uygun olarak mandrel y\u00f6ntemi ile haddelenir ve daha sonra kaynak yap\u0131l\u0131r.<\/p>\n

ERW borular i\u00e7in iki temel kaynak t\u00fcr\u00fc kullan\u0131l\u0131r: DC ve AC. AC kayna\u011f\u0131 y\u00fcksek, s\u00fcper orta, orta veya d\u00fc\u015f\u00fck frekansl\u0131 ak\u0131m kullanabilir. Farkl\u0131 kal\u0131nl\u0131ktaki borular i\u00e7in farkl\u0131 frekanslar tercih edilir. \u00d6rne\u011fin, y\u00fcksek frekansl\u0131 DC kayna\u011f\u0131 d\u00fc\u015f\u00fck et kal\u0131nl\u0131\u011f\u0131na sahip borulara uygundur. K\u00fc\u00e7\u00fck d\u0131\u015f \u00e7apl\u0131 \u00e7elik borular i\u00e7in DC kayna\u011f\u0131 yap\u0131l\u0131r. ERW ve LSAW borular aras\u0131ndaki kaynak tekniklerindeki temel farklardan biri kaynak telidir. LSAW \u00e7elik borular bir veya birden fazla kaynak teli gerektirirken, ERW borular gerektirmez.<\/p>\n

 <\/p>\n

G\u00f6r\u00fcn\u00fcm Farkl\u0131l\u0131klar\u0131<\/b><\/strong><\/h2>\n

LSAW borular\u0131 ERW borular\u0131ndan daha kal\u0131n ve daha geni\u015ftir. \u0130\u00e7 ve d\u0131\u015f duvarlardaki kaynakl\u0131 diki\u015fleri ERW borular\u0131nkinden daha uzundur. Bu da onlar\u0131 korozyona kar\u015f\u0131 daha hassas hale getirir. Bununla birlikte, fiziksel parametreleri nedeniyle, LSAW borular\u0131 a\u011f\u0131r hizmet uygulamalar\u0131 i\u00e7in tercih edilir. Uzun mesafeli petrol ve gaz boru hatlar\u0131 LSAW borulardan yap\u0131l\u0131r. API y\u00f6netmeliklerine g\u00f6re, sadece LSAW borular\u0131 S\u0131n\u0131f 1 ve S\u0131n\u0131f 2 b\u00f6lgelerinden ge\u00e7meye uygundur. S\u0131n\u0131f 1 ve S\u0131n\u0131f 2 b\u00f6lgeleri da\u011fl\u0131k alanlar\u0131, plajlar\u0131 ve kentsel manzaralar\u0131 i\u00e7erir.<\/p>\n

ERW \u00e7elik borular\u0131n diki\u015flerindeki kaynak malzemesi \u00fcretim s\u0131ras\u0131nda \u00e7\u0131kar\u0131l\u0131r. Bu, y\u00fczeye daha p\u00fcr\u00fczs\u00fcz bir g\u00f6r\u00fcn\u00fcm kazand\u0131r\u0131r ve korozyonu \u00f6nler. Genellikle tel muhafazalarda kullan\u0131lan ERW \u00e7elik borular, k\u00fc\u00e7\u00fck bir kusur olas\u0131l\u0131\u011f\u0131na sahiptir ve \u00e7izilmelere kar\u015f\u0131 dayan\u0131kl\u0131d\u0131r. \u0130yi kaynak kalitesi nedeniyle, baz\u0131 senaryolarda do\u011fal gaz ta\u015f\u0131mak i\u00e7in uygundurlar.<\/p>\n

 <\/p>\n

Maliyet ve Tedarik Fakt\u00f6rleri<\/b><\/strong><\/h2>\n

Maliyet, hem \u00fcreticiler hem de tedarik\u00e7iler i\u00e7in kritik bir fakt\u00f6rd\u00fcr. Malzeme tedariki ve \u00fcretimindeki zorluklar daha y\u00fcksek fiyatlara yol a\u00e7abilir. LSAW borular\u0131 belirli uygulamalar i\u00e7in m\u00fckemmel bir yat\u0131r\u0131m olsa da, y\u00fcksek bir \u00fcretim maliyetine sahiptir. \u00c7elik levhalar\u0131n haddelenmesi y\u00fcksek tonajl\u0131 presler ve kal\u0131plar gerektirir. Ayr\u0131ca tozalt\u0131 ark kayna\u011f\u0131, haddelenmi\u015f \u00e7elik plakalar\u0131 uzunlamas\u0131na birle\u015ftiren yava\u015f bir i\u015flemdir. Bu fakt\u00f6rler, LSAW borular\u0131n ERW borulardan daha pahal\u0131 olmas\u0131na katk\u0131da bulunur. Fiyat fark\u0131 10 ila 25% aras\u0131nda de\u011fi\u015febilir.<\/p>\n

ERW borular\u0131n\u0131n \u00fcretimi montaj hatt\u0131 optimizasyonundan faydalan\u0131r. Bu da daha y\u00fcksek bir \u00fcretim oran\u0131na yol a\u00e7ar. ERW borular\u0131 i\u00e7in hammaddelerin tedarik edilmesi ve i\u015flenmesi de daha ucuzdur. \u00c7elik kangallar\u0131n kullan\u0131m\u0131 \u00e7elik plakalara g\u00f6re daha kolayd\u0131r. Buna ek olarak, ERW borular\u0131 genellikle yerel olarak tedarik edilebilirken, LSAW borular\u0131n\u0131n ithal edilmesi gerekebilir.<\/p>\n

 <\/p>\n

Sonu\u00e7<\/b><\/strong><\/h2>\n

ERW ve LSAW borular aras\u0131ndaki temel farklar malzemelerinde, boyutlar\u0131nda ve uygulamalar\u0131nda yatmaktad\u0131r. ERW borular genel ama\u00e7l\u0131 kullan\u0131m i\u00e7in m\u00fckemmelken, LSAW borular a\u011f\u0131r hizmet uygulamalar\u0131 i\u00e7in vazge\u00e7ilmezdir. Orta \u00f6l\u00e7ekli in\u015faat, tar\u0131m veya nakliye uygulamalar\u0131 m\u0131 ar\u0131yorsunuz? Bu durumda ERW boru sizin i\u00e7in uygundur. Daha \u00f6zel uygulamalar m\u0131 ar\u0131yorsunuz? Belki de ham petrol, do\u011fal gaz veya di\u011fer hidrokarbonlar\u0131 ta\u015f\u0131mak istiyorsunuz? B\u00fcy\u00fck \u00f6l\u00e7ekli ve a\u011f\u0131r hizmet uygulamalar\u0131nda, LSAW borular\u0131 \u00fcst\u00fcnd\u00fcr. ERW veya LSAW borularla ilgili her t\u00fcrl\u00fc sorunuz i\u00e7in bizimle ileti\u015fime ge\u00e7in. Size yard\u0131mc\u0131 olmak i\u00e7in sab\u0131rs\u0131zlan\u0131yoruz!<\/p>","protected":false},"excerpt":{"rendered":"

Sekt\u00f6rde en yayg\u0131n olarak g\u00f6r\u00fclen borulardan biri d\u00fcz diki\u015fli kaynakl\u0131 borudur. Bu \u00e7elik borular\u0131 imal etmek i\u00e7in \u00e7e\u015fitli \u00fcretim s\u00fcre\u00e7leri kullan\u0131l\u0131r. Bu nedenle farkl\u0131 \u00f6zelliklere, boyutlara ve uygulamalara sahiptirler. Bug\u00fcn, \u00e7elik boru imalat\u0131n\u0131n iki \u00f6nemli tekni\u011fini derinlemesine tart\u0131\u015faca\u011f\u0131z. Y\u00fcksek frekansl\u0131 diren\u00e7 kayna\u011f\u0131ndan bahsediyoruz,...<\/p>","protected":false},"author":10,"featured_media":5410,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-5406","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nDifferences Between ERW and LSAW Steel Pipe - UNIASEN<\/title>\n<meta name=\"description\" content=\"ERW steel pipes, made from steel coils, suit small to medium diameters and thin-walled uses, while LSAW pipes, formed from steel plates, cater to larger, high-pressure projects. 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